I had to re-design the new box. Before I was trying to make it from 2 parts – top and bottom. This process had issues because the bottom part would not 3D Print correctly – it would keep curling up due to stress in the ABS material.
So finally I made the box bottom from several pieces. The bottom has 4 curved corners and 4 side panels, which slide down – you can see one of the side “panels” in this picture.
Also, you can see the size of the old device version compared to the new version.